- Gather the necessary tools and equipment: You will need a variety of tools to complete this task, including a hydraulic jack, jack stands, a wrench, ratcheting wrench and correct sockets, a torque wrench, a pry bar, and a hammer. You may also need special tools to remove the cab bushings, such as a hydraulic bench press stand or a mobile hydraulic press tool.
- Raise and support the cab: Use the hydraulic jack and jack stands to raise the cab of the truck and secure it in place. Make sure the cab is stable and secure before proceeding.
- Remove the cab mounting bolts: Using the lug wrench or a socket set, remove the bolts that secure the cab to the frame. Be sure to keep track of which bolts go where, as they may be different sizes.
- Remove the old cab bushings: Once the mounting bolts are removed, you can press the old cab bushings out of their mounting points using a hydraulic press or a special press tool.
- Install the new cab bushings: Once the old bushings are removed, you can install the new bushings in their place by using the hydraulic press or special press tool. Make sure the new bushings are seated properly and aligned with the mounting points on the frame.
- Reinstall the cab mounting bolts: Using the torque wrench, tighten the cab mounting bolts to the manufacturer's specified torque. Be sure to tighten the bolts in a crisscross pattern to ensure an even load on the bushings.
- Lower the cab: Once the new bushings are installed and the mounting bolts are tightened, you can lower the cab back down to the frame using the hydraulic jack. Make sure the cab is seated properly and aligned with the frame before removing the jack stands.
- Test the cab: Once the cab is back in place, it is a good idea to test the movement of the cab to make sure the new bushings are functioning properly.
Volvo VNL Cab Mount Bushing Replacement
Replacing the cab bushings on a Volvo VNL semi truck typically involves the following steps: